SPLICING

Bump Splicer

Continuous, Full Width Splicing for Non Stop Web Production

The Bump Splicer is engineered to deliver fast, reliable, full‑width splices that keep production running without interruption. Designed for high‑speed web processes—including nonwovens, films, foils, paper, and technical textiles—the bump splicer joins an expiring roll to a prepared new roll instantly, ensuring seamless transitions and maximum line efficiency.

Built for precision and durability, the Menzel Bump Splicer maintains consistent web tension, accurate alignment, and strong splice integrity even at demanding production speeds.

How the Bump Splicer Works

  • A new roll is accelerated to match line speed
  • The bump roller engages, pressing the new roll against the running web
  • A full‑width splice is formed using pressure‑sensitive tape
  • A cut‑off knife cleanly separates the expiring roll
  • The line continues running without slowing or stopping

This method ensures smooth, predictable roll changes and minimizes waste, downtime, and operator intervention.

Bump Splicer

Key Features

  • Full‑width splicing for strong, uniform transitions
  • High‑speed bump roller activation for precise splice engagement
  • Splicing table for accurate tape placement and web preparation
  • Integrated tension control to match line speed and prevent web breaks
  • Cut‑off knife assembly for clean, reliable separation
  • Edge alignment and guiding for consistent splice accuracy
  • Heavy‑duty construction for continuous industrial operation

Optional Enhancements

  • Automatic roll acceleration for precise speed matching
  • Dual‑side tape application for enhanced splice strength
  • Advanced tension‑control modules for delicate or stretch‑sensitive materials
  • Integrated web guiding systems with photo‑electric sensors
  • Custom splice tables for specialty materials or wide‑width webs

Engineered for High‑Performance Web Handling

The Menzel Bump Splicer is built to maximize uptime, improve splice quality, and support the continuous operation required in modern converting, printing, and nonwoven production. Its robust design and precise control make it a dependable solution for high‑speed, high‑volume web processing.

Built to Last. Supported for Life.

Every Menzel system is engineered for durability—and backed by a service team dedicated to protecting your investment. From installation to long term maintenance, we’re here to ensure your equipment delivers the performance, reliability, and quality your operation depends on.

Regular inspections, adjustments, and component checks to extend equipment life and prevent unexpected failures.

Fast, accurate diagnosis and repair of mechanical, electrical, and control‑system issues to restore full performance.

Fine‑tuning equipment for improved tension control, alignment, speed accuracy, and overall production efficiency.

Modernization options for drives, controls, safety systems, and mechanical components to enhance performance and reliability.

Hands‑on instruction to ensure your team understands proper operation, safety procedures, and best practices for long‑term care.

Revolutionizing the industry with custom solutions since 1965

Menzel holds 130+ patents worldwide proving engineering innovation

Menzel supports clients across more than 50 countries

Menzel provides proven technologies to eight industries

Menzel’s machines are known for their durability, with some systems remaining in operation for decades, a testament to the company’s engineering approach.