SPLICING

Hot‑Wire Splicer

Clean, Flat Butt‑Splicing for Nonwovens, Foams & Thermoplastic Webs

The Menzel Hot‑Wire Splicer is engineered to create strong, flat, and reliable butt‑splices in nonwovens, foams, and a wide range of thermoplastic materials. Unlike traditional overlap seaming, this system cuts and welds two webs simultaneously, producing a smooth splice that maintains uniform thickness and eliminates bulk at the seam.

Designed to accommodate web widths from 24″ to 200″, the Hot‑Wire Splicer offers precise control over temperature, heating cycles, and cooling cycles—ensuring consistent results across varying materials and thicknesses.

Key Features

  • Compact, cross‑braced steel frame housing all operating mechanisms
  • Pneumatically operated jaws with push‑button controls and adjustable nip pressure for simple, reliable operation
  • Heat‑resistant silicone rubber pads on both nipping surfaces
  • 14‑gauge Ni‑Chrome heating element with wire‑tension adjustment for smooth, even splices
  • Electronic control package including:
    • Adjustable temperature controller
    • Heating and cooling cycle timers
    • Safety interlock preventing wire activation when jaws are open

Optional Features

  • Portable stand with casters for increased mobility and flexible placement on the production floor
Hot‑Wire Splicer

Engineered for Precision & Efficiency

The Menzel Hot‑Wire Splicer delivers consistent, high‑quality butt‑splices that improve downstream processing and final product appearance. Its rugged construction, operator‑friendly controls, and customizable configuration make it an essential tool for manufacturers working with thermoplastic‑based webs.

A Trusted Solution from Menzel

As part of Menzel’s comprehensive lineup of winding, unwinding, and finishing equipment, the Hot‑Wire Splicer reflects the company’s commitment to innovation, durability, and process efficiency across the entire web‑handling workflow.

Built to Last. Supported for Life.

Every Menzel system is engineered for durability—and backed by a service team dedicated to protecting your investment. From installation to long term maintenance, we’re here to ensure your equipment delivers the performance, reliability, and quality your operation depends on.

Regular inspections, adjustments, and component checks to extend equipment life and prevent unexpected failures.

Fast, accurate diagnosis and repair of mechanical, electrical, and control‑system issues to restore full performance.

Fine‑tuning equipment for improved tension control, alignment, speed accuracy, and overall production efficiency.

Modernization options for drives, controls, safety systems, and mechanical components to enhance performance and reliability.

Hands‑on instruction to ensure your team understands proper operation, safety procedures, and best practices for long‑term care.

Revolutionizing the industry with custom-engineered solutions since 1965

Menzel holds 130+ patents worldwide proving engineering innovation

Menzel supports clients across more than 50 countries

Menzel provides proven technologies to eight industries

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Menzel’s machines are known for their durability, with some systems remaining in operation for decades, a testament to the company’s engineering approach.